Jabiru UK
RANS Aircraft UK
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PC625 Odyssey Battery 12V 18AH 170 x 99 x 175 (YB16-CLB) Price: £83.99
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Service Kit For Bing Type 94 - J2200 Price: £77.42
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Starter Clutch Price: £182.81
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Brake Pad Kit Price: £26.03
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GT2 PROP 157 X 98 (STD JABIRU.RANS S6) Price: £585.00
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Air Filter for J2200 Savannah (62mm)
Air Filter for J2200 Savannah (62mm) Price: £50.33
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J2200 Hollow Pushrod Upgrade Kit
J2200 Hollow Pushrod Upgrade Kit Price: £540.49
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57mm Panel Mounted Compass, North Hem, < 2.5° error
57mm Panel Mounted Compass, North Hem, < 2.5° error Price: £47.95
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Ice-A-Way
Ice-A-Way Price: £119.15
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66" 2 Blade R/H Tractor Propeller
66" 2 Blade R/H Tractor Propeller Price: £640.49
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N

New Engines
Remember before starting remove one plug per head and revolve engine to push out the inhibiting oil in each cylinder. While cranking (mags off) oil pressure should rise. First few flights should be 1 up with shallow climbs etc. but at full power, keep the airspeed up for better cooling. Remember to check fuel flow and if able to check fuel pressure in the system. Fuel pressure above 3 ½ lb will cause the engine to run over rich by lifting the float valve and flooding the Carby. Auxiliary fuel pump pressure above 3 ½ lb will only cause the engine to run rough. Combined engine pump and boost pump run around 3 lb pressure.


When building or fitting a new engine or engine instruments, its well worth checking the calibration of your oil temp probe & gauge by removing the probe, rigging up a temporary earth to the body of the probe and sticking it in a thermos of hot water at a known temperature.

 

 

O

Oil temp
Jabiru engines are now used almost in every type of climate. Oil coolers are necessary to ensure warranty, however in some climates and certain installations they may possibly not be required in. Oil needs to be around 75-100ºC to be in the right zone. Oil which never gets above 73ºC (165ºF) is deemed too cool because it never gets hot enough whilst circulating in the engine to evaporate moisture which will lead to corrosion of engine components and breakdown of the oil. If oil does not get sufficiently hot therefore, it is necessary to partially cover the element in order to raise the temperature to the correct level. In some later (above serial no 711) 2200 installations, folks have removed the oil cooler totally which has enabled operation at more realistic temperatures. Maximum oil temp is 118ºC. The maximum observed on a 4 cylinder engine without oil cooler has been 114ºC which was observed in a Jabiru UL at La Rochelle where the ambient temp was 44ºC.

Note that the use of a heavy monograde oil in cold temperatures can place stresses upon components such as oil coolers due to the hydraulic pulsations from the oil pump.It is therefore essential to warm up your oil to 50ºC prior to take off to ensure sufficient fluidity.

You must ensure oil temp is at least 50ºC before take-off. You can always run a fast idle once the oil gets to 35-40ºC to speed up warm up time.


Oil Types
Only aviation types are approved for our engines. Running in period needs a non-compound (straight) 80 or 100 in summer, Mobil Red Band, Shell or BP be left in for 25-30 Hours. After running in the use of Multigrade Aero Shell 15W50, Total Aero DM 15W-50 or BP Multigrade Aero Oil certainly is more suitable for cooler climates to aid starting, & corrosion resistance and is the preferred lubricant for Jabiru engines. Do not use any additives in your oil, whatever the manufacturer claims. Also, do not use automotive (car or motorcycle) oils.

Most of us change the filter every oil change. If you don’t then a quantity of old oil stays in the filter which doesn’t drain out. Yes, infrequent changes or poor quality oils show up on components when overhauled. It’s well worth inspecting the contents of the oil filter from time to time.


Oil Coolers:
When doing an oil change, the oil lines must be left on the cooler. The oil in the cooler and inside the engine after draining the oil only make up a small percentage of residual oil. Some oil can be drained by allowing the adaptor and hoses to hang lower. Re-attaching an oil line, (oil moistened) is not a good idea, this line can detach later on as some owners have found due to wet attachment and poor clamp pressure. During servicing check for oil leaks cooler hoses, clamps and the oil cooler element itself. It’s a good idea to use lock wire between jubilee clips holding the oil cooler pipes on and adjacent metalwork to avoid the pipes popping off. This is a recent mod to Rotax engines after oil pipes blew off.

Service bulletin JSP004 pertains primarily to six cylinder engines and concerns possible cracking of the oil coolers due to pulsations from the oil pumps, and thermal expansion cracking of the cooler if it is rigidly attached to the sump of the aircraft. It also provides guidelines with respect to oil types and the necessity to warm up the engine correctly prior to take-off. It states a minimum of 50ºC is required. The oil pump mod also carries the benefit of less cavitation and improved oil pressures, particularly at low RPM's. Note that as the engine warms up, there's no reason why you cannot warm up at a higher rpm, eg at 40ºC you could run it at 2000RPM.

 

P

Prop Bolts:
It is vital and completely necessary for every wooden prop to be RE-TORQUED, inspected and tracked at every service (50 hours). Tracking to be within 2mm at the tip. We have seen so many cases in the past of “loose” props. Iron “stains” radiating out from the hub are a dead give away to prop tension.

Movement of the prop “at each power pulse” sends messages down the crankshaft. The last part to receive that “all is not well” is the flywheel. If at any time a prop strike has occurred it is very wise to replace the flywheel bolts. This can be done one at a time with the correct procedure. It is an easy procedure to conduct a preliminary prop balance if prop vibration is evident. Usually all that is required is to spray some more “clear” over the tip section of the lightest blade to effect good balance. At the other end of the spectrum adding appropriate ballast weights maybe needed. A light sand to the area being sprayed will give a better adhesion. Prop tracking should indicate no more than 2mm difference between blades before a problem can exist. Some props showing a bit of age might need a few layers of glass on the prop hub face. If this is neatly done, and carefully sanded, it will bring a prop of poor tracking to one within limits. The resin to use is usually “Polyester” type, but definitely not epoxy. Epoxy is heat sensitive and you guessed it—and with a hot crank, the result would be distorted epoxy and a prop no longer tracking correctly.

Power
With the latest engines giving increased HP you may require a higher pitched prop. Engine will on standard prop indicate 2800—2900 on take off and rev out to 3200-3250 at full throttle.

 



R

Rotor Arms
These must be checked/ replaced every 100hours. Some types can work loose on the spindle and cause noisy radios, misfires or a mashed distributor! These are frequently glued in place with a blob of Silicone.

We have seen 6 cylinder engines working at low RPM's for economy cruise. The end result is semi-glazing of bores. Ideally cruise should happen in a Jabiru around 70-75% power this with the Jabiru Prop equates to around 2750-2800RPM.

RPMs
We have seen 6 cylinder engines working at low RPM's for economy cruise. The end result is semi-glazing of bores. Ideally cruise should happen in a Jabiru around 70-75% power this with the Jabiru Prop equates to around 2750-2800RPM.

Regulator
Mount it in a cool location! There is a school of thought that mounting it at 90º to 'normal' installation (ie with fins running vertically) might help cooling by using natural convection.

Rose Joints
These need to be regularly lubricated. I've used spray grease to good effect, but too much can make a bit of a mess. Pay particular attention to every ball link for straightness and movement at full travel.