Jabiru UK
RANS Aircraft UK
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PC625 Odyssey Battery 12V 18AH 170 x 99 x 175 (YB16-CLB) Price: £83.99
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Service Kit For Bing Type 94 - J2200 Price: £77.42
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Starter Clutch Price: £182.81
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Brake Pad Kit Price: £26.03
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GT2 PROP 157 X 98 (STD JABIRU.RANS S6) Price: £585.00
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Air Filter for J2200 Savannah (62mm)
Air Filter for J2200 Savannah (62mm) Price: £50.33
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J2200 Hollow Pushrod Upgrade Kit
J2200 Hollow Pushrod Upgrade Kit Price: £540.49
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57mm Panel Mounted Compass, North Hem, < 2.5° error
57mm Panel Mounted Compass, North Hem, < 2.5° error Price: £47.95
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Ice-A-Way
Ice-A-Way Price: £119.15
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66" 2 Blade R/H Tractor Propeller
66" 2 Blade R/H Tractor Propeller Price: £640.49
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F

Flap Positions
On UL and Calypso models, you have to operate with the flaps set slightly down to ensure you get the full flap deflection to achieve the stall speed required for a Microlight. If you wish to retain the flaps running 'clean' when retracted and keep the stall speed setting it is best to purchase from ST a different flap plate which allows you to achieve this.

Fuel
All current Jabiru engines are able to run on Avgas 100LL or Mogas above 95 octane. However the PFA have now produced a formal procedure for approval of Mogas in your Jabiru and this needs to be followed and signed off by your Inspector prior to running with Mogas. The PFA's move has been motivated by eco considerations and the thought that Avgas will be phased out at some point in the future. I personally like to run with a bit of a mix in my tank because Avgas promotes cooler running, and makes the mix less likely to be prone to detonation. Also the boiling temp for Mogas is not much above ambient. Poor tank venting can cause fuel draw problems. Mogas is more prone to vaporisation. Incorrect float levels can also provide a major influence on smooth running. Earlier engines required shims under the cylinder bases to lower the compression for Mogas use.

Kinked fuel lines from the tank to the engine and fuel pump valves can also adversely contribute to restricted fuel draw. Wing tanks and gravity feed are a good idea. Reminds one of the model T Ford situation. Fuel tank under the seat, with very little fuel going up hill fuel drain could become uncovered. Many a motorist of yesteryear overcame this by simply reversing up the hill. When we think about mechanical pump, boost pump, and gravity feed, we’ve got a lot on our side. Wing tanks now have a sight gauge, which is an indicator only of fuel content, accurate flight planning with fuel burn figures is the prudent way to fly.

Fuel Pump and Fuel Pressure
A few owners have taken it upon themselves to install a pipe to allow cool air to flow to the fuel pump. This is a good idea especially if using Mogas, which has a higher likelihood of fuel vaporisation. While we have never done this ourselves or found a need to do it, isn’t a bad idea though.

While on the topic of fuel pumps, recently we came across a problem. We had things running really well, 3lb spring driving around 2lb of fuel pressure to the Carby and pump pushrod of correct length, when out of the blue the diaphragm in the pump was changed to a heavier type (black) by the manufacturer. This set up with the normal spring led to fuel starvation. After much testing we found we only needed to change the spring to a “gold coloured” one of 4lb rating. This the allowed the pump to deliver around 2 lb of fuel pressure and up to 3lb with the boost pump on. Engines exhibited a lower fuel pressure on the dyno and various investigations followed. The confusing issue was that it was not happening all the time. Following a successful solution to problem, necessary advice was sent to owners and dealers of all engines involved and follow up mailing of new spring and directions for the job. Changing the spring is not a difficult job. The fuel pump change occurred from s/n 1292 (2200) and s/n 347 (3300).

Fuel Burn
Jabiru models are being produced with fuel tanks in the wings. This has been a welcome upgrade. Again simple sight gauges provide an indication of fuel quantity. Prudent flight planning would consider fuel required (fuel burn) from the trip. A new engine will burn more in the early hours, here we can estimate. Best advice is to begin the trip with full fuel; a few hours later refill tanks and calculate exact fuel burn. You now have a known endurance. Expect 5-10 hours of engine life before significant drops in temps and freeing up of the engine. Fuel burn will also be affected. In general for a Jabiru aircraft the 4 cylinder at 75% power will use between 13-16 litres per hour while the 6 cylinder will use between 22-26 litres per hour. There are variables here also that will affect this.

Fuel Type
As stated in the manual, Jabiru engines are able to run on Avgas 100LL or Mogas above 95 octane. Operation on Mogas has always some risk of vaporisation and detonation and slightly higher operating temps. Fuel may not always be uniform depending on company additives, time of year etc so the use of Avgas is the preferred option. Earlier engines required shims under the cylinder bases to lower the compression for Mogas use.

 

I

Instruments
On a new aircraft or engine change or instrument change, it is important to check that your instruments are giving you correct readings. Time after time we have had issues which end up being a tacho or oil pressure reading being incorrect. The VDO tachos can be fine tuned or calibrated to ensure accurate readings. This is best checked using an optical tacho on the prop although some folks have used a fluorescent light to 'freeze' the prop at 1500 RPM.

Oil temperature can be checked by removing the transmitter at oil change time, rigging up an earth wire from the body of the transmitter to the engine earth, and dunking it in a thermos full of hot water which has a calibrated thermometer in it to use as a comparator. When replacing it, remember to use a smear of Loctite on the transmitter when reinstalling it.

Oil Pressure is a bit more difficult, but ST have a pressure gauge which can be used for this purpose. Note that if you are fitting an EIS or any other non-standard engine monitoring Instrument, you may need to change the Oil Pressure Transmitter to an alternative type which is matched to the requirements of your EIS.

Idle Setting
This may be the most neglected item of the engine. Firstly idle is preset for a number of reasons. Engine operation in the air, taxi speed, starting speed etc. Cold idle is usually 75-100 RPM lower than when hot. Idle set for both engines when hot is around 700-800 for the 3300 and 850-925 for the 2200. At those settings engine “feels right” and starting works best. Idle set is by the 7mm set screw onto the throttle shaft. Idle air bleed is located next to the vacuum nipple and should be out around 1 turn to 1 ¼ turns. Correct starting procedure involves throttle closed (hence correct idle setting) and choke on, however very soon after pressing starter choke should be eased off. Prolonged cranking with the choke “ON” will only cause flooding. Hot starts require no choke. When using a new engine the idle will most likely need to be reset after a few hours operation. This function cannot be pre set during the “Dyno break in” and has to be done by trial and error due to the proximity of a large and sharp Propeller spinning close to the engine!

Ignition Coils
The gap between the poles of the coil and the flywheel magnets should be periodicaly checked to 0.010". there are 4 points to check on each engine (ie 2 coils x 2 points)

 

J

J400
Service bulletin STSB-001 Seat Belt pertains primarily to two seat types.


To download the service bulletin,
click here

Service bulletin STSB-002 Minimum Fuel Wet Wings pertains primarily to J400 and J430 types.




We have recently encountered issues concerning the fuel systems of J400's (serial no up to 163), and are concerned that users might suffer likewise. We therefore strongly recommend the installation of sump fuel tanks which provide a fuel buffer as well as a fuel system vent. These will be supplied free of charge for J400 kits already supplied in the UK. Future kits will be supplied with the sumps as an integral part of the kit. Early aircraft have been provided with a 'Shark's fin' venting system for the fuel tanks and it is proposed to retain this system for these aircraft.

Prior to this modification being implemented, all take off's and landings and any flight less than 1000 feet AGL must be carried out with both fuel taps open. Furthermore, all flights must ensure a minimum quantity of fuel of 40 litres at all times in each tank. Finally, fuel management must be carried out using measured quantity on the ground and calculated from fuel consumed (ie like a C172 etc).

The fuel flow to the engine runs through the sight gauges which means that the pressure drop caused by the flow can give a false reading. As such, the indicators will only give a true reading when the aircraft is on the ground with the engine stopped.

Jubilee clips
Check all. I left my Carby Jubilee clips undone which could let the Carby drop off!